Exposed LED lights are constantly exposed to the outdoor environment, facing the corrosive effects of rain, dust, and ultraviolet rays. This makes the internal electronic components susceptible to moisture and corrosion, affecting the lifespan and lighting performance of the light fixture. Potting is a key process to solve this problem. Through professional potting technology, the core components such as the LED chips and driver power supply are completely sealed, forming an effective waterproof and dustproof barrier.
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I. Core Advantages of Potting
1. Superior Waterproof Performance: After potting, the lamp can achieve an IP67 or even IP68 waterproof rating, completely resisting rain and moisture intrusion.
2. Extended Lifespan: Effectively prevents oxidation and corrosion of internal components, extending the lifespan of LED lamps by 3-5 times.
3. Enhanced Insulation Performance: Improves electrical safety levels, avoiding safety hazards such as short circuits and leakage.
4. Optimized Heat Dissipation: Professional potting compound has excellent thermal conductivity, helping LEDs dissipate heat and improving luminous efficiency.
5. Enhanced Product Texture: The surface is smooth and flat after potting, enhancing the product's aesthetics and high-end feel.
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II. Applicable Adhesives and Mixing Ratios
Shenzhen Pinsu Technology recommends using gray flame-retardant epoxy potting compound AB for LED waterproof power supplies. This adhesive has the following characteristics:
1. 1. Precise mixing ratio: A:B=5:1 (by weight), ensuring excellent curing effect.
2. Fast curing speed: Cures at room temperature, gels in 2 hours at 25℃, usable time of 50 minutes.
3. Superior performance: Flame retardant up to 94V0 level, good insulation, excellent surface gloss.
4. Wide range of applications: Suitable for insulating and pouring small electronic components such as LED waterproof power supplies, capacitors, and transformers.
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III. Core parameters of Pinsu Technology's LED external lamp dispensing machine
Shenzhen Pinsu Technology's fully automatic dispensing machine, specially designed for LED external lamp dispensing, has the following parameters:
1. Control method: Automatic mixing and automatic quantitative pouring, mixing ratio adjustable from 1:1 to 10:1.
2. Weight ratio accuracy: ±2%, ensuring precise glue mixing.
3. Glue mixing ratio: A:B=5:1 (adjustable as needed).
4. Mixing method... Method: Static stirring, ensuring thorough and uniform mixing.
5. Control Interface: Chinese touchscreen display, simple operation.
6. Stroke Specifications: 700mm x 700mm x 100mm, meeting the potting needs of various LED external lamps.
7. Power Supply Voltage: AC220V, compressed air pressure 0.5MPa～0.8MPa.
8. Application Scope: Potting of waterproof components such as outdoor LED modules, light strips, and LED light belts.
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IV. Product Features and Technical Advantages
1. High-Precision Dispensing: Weight ratio accuracy ±2%, reducing glue waste and lowering costs.
2. Intelligent Operation: Touchscreen Chinese interface, can store 10 preset programs, simple programming.
3. Multifunctional Integration: Dispensing, potting, and trajectory potting functions are integrated into one.
4. Flexible Customization: Custom programs can be customized according to the customer's actual products. Sequence and Fixtures
5. High Efficiency and Stability: Dynamic or static mixing ensures uniform glue mixing and avoids air bubble formation.
6. Intelligent Protection: The storage tank is equipped with a liquid level sensor switch, and an automatic alarm is triggered when the material is low.
V. Service Advantages of Shenzhen Pinsu Technology Co., Ltd.
As a professional service provider in the field of LED potting equipment, Pinsu Technology provides comprehensive solutions:
1. Professional Process Support: Free glue selection advice, mixing ratio schemes, and process debugging.
2. Customized Services: Customized potting solutions based on the size and structural characteristics of the customer's LED external lamps.
3. Full Technical Support: One-stop service from equipment installation and commissioning to operation training.
4. Continuous Optimization: Continuously optimizing the potting process based on customer feedback to improve product quality.
5. Comprehensive Service Network: Covering major cities nationwide, providing rapid response after-sales support.
